Definition
Outside processing is any operation in a part's routing that is performed by an external partner rather than in-house — typically heat treatment, plating, anodize, painting, NDT, or specialty machining. Each partner has its own queue, capacity, calendar, and slip pattern, none of which are visible to an ERP that treats outside processing as a fixed lead-time offset.
Why it matters
In shops with heavy outside processing, partner delays are one of the top three causes of OTD miss. The official schedule assumes a 5-day plating turnaround; the partner is at 9 days this week and the shop does not know until the parts fail to ship back. The receiving operation cannot start, downstream queues empty, and the rest of the week rearranges itself.
Common failure mode
The ERP schedule treats heat treat as a 5-day fixed offset. The partner is overloaded. Parts return after 11 days. Three downstream operations are starved. Two customer commitments slip. The shop only learns the partner is slow when the parts do not arrive.
How Skody approaches it
Skody models each outside-processing partner with its own calendar, current queue, and recent turnaround actuals. When partner status changes, downstream operations are replanned and at-risk orders surface with the named partner constraint.
Related terms
Questions
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